Production
Examples of the KEY PULSE POINTS (KPP) which we could help you monitor to ensure the health of your company
- Efficiencies
- Monitor machine efficiencies.
- Monitor product efficiencies
- Analyse actual performance against planned production
- Analyse labour costs by product and customer
- Compare factory efficiencies
- Compare actual efficiencies to costing standards
- Quality Control
- Monitor quality by product, customer and plant
- Analyse quality by production personnel
- Monitor Quality over time ie. year to date, this time last year etc.
- Monitor waste and reworking
- Link customer service feedback to production environment e.g. plant, line, staff
- Downtime
- Analyse downtime by product, raw material, production line
- Analyse downtime causes e.g. mechanical fault, waiting for materials, faulty materials
- Analysis of plant downtime to produce maintenance schedules
- Analysis of downtime to highlight ‘problem’ products
- Presentation
- produce graphs and charts showing all the above for production reviews, management reports etc.
Case studies
BI Solutions worked with a major UK biscuit manufacturer to develop a business intelligence solution which provided flexible and up to date information on production efficiencies and detailed analysis of downtime causes. Resulting in improved plant usage and reduced downtime.